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Sunday, October 15, 2006

Franchising Wood wool cement board


WOOD WOOL CEMENT BOARD

Wood wool cement is a cheap and durable panel product for housing produced from mixed indigenous wood species.

Materials:

  • Giant ipil-ipil Lauan
  • Santol Cement (Portland or Fortune)
  • Mango Calcium chloride (technical grade)

Procedure:

1. Curing and debarking
Mixed wood species in log form or slabs, 12-40 cm. in diameter were cut into 40 cm. log billet size and then debarked with a sharp bolo or ax.

2. Shredding
Debarked billets were converted into excelsior of 4 mm. wide and 0.4 mm. thick through the shredder or wood wool-making machine. The shredding of the four wood species resulted in about 90% recovery.

3. Soaking
The excelsior was immediately soaked in water continuously for two days. Water was replaced each day to leach sugar and soluble extractives of the wood.

4. Air-drying
The excelsior was spread out on a cement floor for air-drying. The drying of the soaked excelsior took about one or two days depending on the thickness of the spread.

5. Mixing
The required excelsior, cement and water, and accelerator were weighed properly and mixed thoroughly in a drum mixer for two to three minutes.

6. Mat-forming
After mixing thoroughly, the materials were spread evenly on the 12mm. thick marine plywood caul plates, laid with plastic and formed by placing one caul plate over the other. For 12, 30, and 50 mm. thick boards, 10 and 7 mats were formed per batch of pressing, respectively.

7. Cold pressing and clamping
The mats in a fabricated wood wool were pressed by three hydraulic jacks of 10-ton capacity. Each jack exerted a pressure of about 2 kg./sq. cm. Yakal wood block thickness stoppers were used corresponding to the actual board thickness in between the plywood plates. After pressing to the desired thickness, the whole stack of plates was clamped with bolts.

8. Curing and conditioning
After clamping for at least 24 hours, the wood wool cement boards were piled horizontally with two thickers in between for conditioning for three to four weeks.

Source: "For Low-cost Housing, try Wood wool cement boards" by Arturo A. Pablo, PCARRD Monitor, Vol. 17, No. 8, Aug. 1989

picture:www.on-sitesystems.com

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